Embroidery
One of the most popular options for customizing a cap is embroidery. Embroidery involves stitching a design or message directly onto the fabric of the cap. It is durable, long-lasting, and looks professional. Some companies offer the option to upload your own design or logo, while others have a selection of pre-made designs to choose from. Custom Ink, CapBeast, and Lids are popular companies for embroidered caps.
Heat Transfer
Heat transfer is another popular option for customizing a cap. This involves using heat to transfer a design from a vinyl sheet onto the cap. It is good for simple designs or lettering, but not recommended for more complex designs. It is a cost-effective option for low quantities and is best suited for polyester or cotton caps. Stahls and Rush Order Tees are two companies that offer heat transfer services.
Screen Printing
Screen printing is a popular option for customizing a cap with larger quantities or for more complex designs. It involves using a stencil to transfer ink onto the cap. Screen printing is also cost-effective and can be done on a variety of materials, including cotton, polyester, and mesh. Printful and Merchology are popular companies for screen printing caps.
Sublimation
Sublimation is a process of printing a design onto a special paper, which is then heat transferred onto the cap. It is best suited for synthetic materials and allows for full-color printing and customization. The result is a high-quality design that is also durable. Sublimation is a great option for complex designs or photographic images. Printful and Vapor Apparel are companies that offer sublimation services.
Patches
Patches are a popular way to customize a cap and add a unique touch. Patches can be embroidered, printed, or made of woven material. They are a cost-effective option for low quantities and can easily be attached to a cap with adhesive or by sewing. Patches offer versatility and can be easily removed or swapped out for a new design. Patches4Less and Emblem Workshop are companies that specialize in creating custom embroidered patches for caps.
