Choose the right needle
When working with denim fabric, it is important to choose the right type of sewing needle. Denim is a dense and heavy fabric, so using a regular sewing needle might cause it to break. Opt for a jeans needle or a heavy-duty needle instead. These needles are specifically designed for sewing through thick fabrics like denim and can withstand the pressure without snapping. Be sure to check the packaging to ensure that the needle you choose is suitable for denim.
Use the correct thread
Another factor that can contribute to sewing needle breakage is using the wrong thread. When working with denim, it is essential to use a strong and durable thread that can withstand the rigors of sewing through such a thick fabric. Look for thread specifically labeled for heavy-duty or jeans sewing. These threads are typically made from polyester or a polyester-cotton blend, which provides the necessary strength and resilience to prevent needle breakage.
Adjust your machine settings
Improper machine settings can put unnecessary stress on your sewing needle, leading to breakage. When sewing denim, make sure to adjust your machine settings accordingly to accommodate the thickness of the fabric. Increase the stitch length to allow the needle to penetrate the fabric more easily, reducing the strain on it. Additionally, you may need to adjust the tension settings to ensure that the thread is pulled through smoothly without putting excessive pressure on the needle. Refer to your sewing machine manual for specific instructions on adjusting settings for heavy fabrics like denim.
Prepare your fabric properly
Properly preparing your denim fabric before sewing can help prevent needle breakage. Denim is a fabric that tends to fray and unravel easily, so it is important to finish the raw edges before starting your sewing project. You can do this by using a serger, a zigzag stitch, or by applying a fabric fray-check product. This will help reduce the likelihood of the fabric getting caught in the needle, which can cause it to break. Additionally, make sure to iron your fabric before sewing to remove any creases or wrinkles that could put strain on the needle.
Take your time and go slow
Sewing denim requires patience and precision. Rushing through the process can increase the likelihood of needle breakage. Take your time and sew slowly, allowing the needle to penetrate the fabric at a controlled pace. This will help prevent excessive force or pressure on the needle, reducing the risk of it snapping. Also, be sure to guide the fabric through the machine carefully, ensuring that it is not being pulled or stretched in a way that could cause the needle to break.